hike in salary Total Productive Maintenance(TPM) 8 Pillars Explained

Importance of Total Productive Maintenance (TPM) in Industry.

TPM is a one of important tool of lean manufacturing for industry.

TPM

Definition of Total Productive Maintenance (TPM)

TPM Pillars

It is an approach to increase the utilization of equipment that strives to reached perfect production.

There are few points which constraints to achieve target in production system.

• Break Down
• Small Stops
• Slow running
• Defect of Parts
• Idle manpower

Add “No” to all constraint idea to which we can achieve our target.

Meaning of TPM

Element of TPM (Total Productive Maintenance)

There are 8 Element of TPM

1. Autonomous Maintenance
2. Planned Maintenance
3. Quality Management
4. Focused improvement
5. Early Equipment Management
6. Training & Education
7. Safety Health & Environment (SHE)
8. TPM in administration

Its also called 8 pillars of TPM.

Early Equipment maintenance

Importance of 5S in Total Productive Maintenance

Goal of " 5S"

5S is to create world class organization, work environment, that is clean and well organized. Its is foundation Of TPM in any industry.

Autonomous Maintenance: -

It is one pillar of TPM. A maintenance strategy wherein machine adjustments and minor maintenance is performed by operators who are deemed to have unique knowledge about the equipment.

Example – Cleaning, Lubricating

Autonomous Maintenance

Planned Maintenance: - 

The aim of planned maintenance is to reduce downtime by having all necessary resources on hand, such as labor and parts, and a strategy to use these resources. It depends on based history card of equipment.

Planned Maintenance

Quality Management: -

Quality Maintenance is based on the idea of maintaining perfect equipment in order to maintain perfect quality.

Focused improvement: -

Have small groups of employees work together proactively to achieve regular, incremental improvements in equipment operation.

Focused improvement

Early Equipment Management: -

Directs practical knowledge and understanding of manufacturing equipment gained through TPM towards improving the design of new equipment.

Early Equipment management

 Training & Education: -

Fill in knowledge gaps necessary to achieve TPM goals. Applies to operators, maintenance personnel and managers.

Training and Education

Safety Health & Environment (SHE): -

Maintain a safe and healthy working environment. Eliminates potential health and safety risks, resulting in a safer workplace.

SHE

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